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The customer needed to perform testing and calibration of chips after packaging. At the time, standard commercial equipment was not available that satisfied their testing criteria. The client had put together a research system but was not going to be able to meet the anticipated demand.
Custom Systems and Controls was asked to design and build an automated system to effectively perform the required tests, calibrations and packaging at throughput in excess of 600 pph with the following criteria:
CSC designed and built a system on our ROBOKIT platform that allowed 2 and 3 module systems to be manufactured. Each system had the capability of exceeding the throughput required by the client from testing to packaging.
Some key features of this project are:
Due to increase in demand the customer requested that CSC build additional systems to meet this increase. Overall, CSC designed and manufactured over 18 systems that consisted of more than 40 modules. Utilizing CSC's network of fabricators, we were able to deliver 6 units utilizing 12 robots in 10 weeks.
CSC's client was featured on the Science Channel's television show How It's Made. During the episode you can see the system that CSC designed and installed in use as it tests and calibrates the motion sensor. Click on the video below to take you the segment where the system is in use.